From historical constructions to recent contemporary building structures, stone masonry is one of the major building practices. Stone masonry offers both aesthetic and structural benefits.
In this blog of Brick & Bolt, you will learn about stone masonry, the materials used for it, and the different types of stone masonry.
What is Stone Masonry?
Stone masonry is a building construction technique that uses stones and mortar. This technique is used for home foundations, floors, retaining walls, arch designs, and columns. The stones used for masonry construction are natural rocks.
Materials Used for Stone Masonry
The following are the materials used for stone masonry:
Stones
The stones used in masonry construction are not just any rocks. They must be hard, tough, and free from sand holes, cracks, and cavities. The choice of stone for a project and different types of stone masonry is influenced by its availability and the structure’s requirements. Common types of stones used in stone masonry include limestone, sandstone, granite, marble, and laterite. Usually these types of stones are used to construct walls, stairs, columns, floors, etc.
Mortar
The mortar is the binding material utilised for masonry construction. Cement and sand with water form the mix for masonry mortar. This mortar mix should be uniform. The following are two key factors influencing the selection of mortar for the different types of stone masonry:
- Required strength
- Stone colour
- Intended various types of loads on the structure
Different Types of Stone Masonry
Stones are abundant in nature, and when cut and polished to proper shapes, they offer an economical construction material for various parts of the building. Stone masonry can be classed according to the thickness of joints, course continuity, and face finish. The following are types of stone masonry:
1. Rubble Stone Masonry
2. Ashlar Masonry
1. Rubble Stone Masonry
In rubble stone masonry, irregular stones are used with mortar to form the masonry. This masonry is indicated by its wide joints, which result from utilising stones of varying sizes.
The rubble masonry is again classified based on the shape of the stones used as follows:
- Uncoursed Random Rubble Masonry
- Coursed Rubble Masonry
- Polygonal Masonry
- Flint Masonry
- Dry Rubble Masonry
- Uncoursed Random Rubble
Uncoursed random rubble masonry refers to the use of the stones that are not treated in any way. It can involve highly contrasting sizes and irregular shapes. Hence, careful placement is required to ensure even pressure distribution across a wider surface area. Some large stones are used in specific positions to make the structure stronger. Each stone is positioned differently, giving the finished structure a unique look.
- Coursed Rubble Masonry
This is the simplest and most affordable way of building a stone wall. Coursed rubble masonry involves stones of any size between 50 and 200 mm. This stone masonry method is usually used in churches, schools, and hospitals.
- Polygonal Rubble Masonry
Polygonal rubble masonry uses stones with multiple sides that are irregular in shape and size. These stones are cut into multi-sided figures, creating distinct patterns on the structure, which enhances its aesthetic uniqueness.
- Flint Rubble Masonry
Flint rubble masonry uses flint or cobbles, a very hard and durable type of stone. This stone is known for its strength and is suitable for constructing durable structures. Flint is used with a varied width and thickness from 7.5 cm to 15 cm and length from 15 cm to 30cm. Flint rubble masonry is quite prevalent in regions where flint is readily available.
- Dry Rubble Masonry
These are rubble masonry structures constructed without the use of mortar. Smaller stones are used to fill narrow gaps. They are used to pitch earthen dams and canal slopes.
2. Ashlar Masonry
Ashlar Masonry utilises stone blocks that are either square or rectangular in shape. Some of the courses are lower than others, and the stones are between 250 and 300 mm high. Since it costs more, ashlar masonry is used only for the outside face of a wall.
Based on the types of polishing used to smooth the surface, they are categorised as follows:
- Ashlar Fine Masonry
- Ashlar Rough Masonry
- Rock and Quarry Faced Masonry
- Ashlar Block in Course Masonry
- Ashlar Chamfered Masonry
- Ashlar Fine Masonry
In ashlar fine masonry building, each stone is cut to a regular size and shape, almost rectangular in shape. This design enables ideal horizontal and vertical connections with the adjacent stones. Ashlar fine masonry construction is quite expensive.
- Ashlar Rough Masonry
Ashlar Rough Masonry preserves some of the natural textures and intricacies on the stone’s face while keeping the precision of square or rectangular shapes. This creates a unique combination of rough, natural appeal with the accuracy of squared corners, resulting in a more rustic yet organised appearance.
- Rock or Quarry Faced Masonry
The Rock-faced or Quarry-faced masonry technique is a subset of Ashlar masonry. The stones have finely cut edges, but their faces are left in their natural state as they emerge from the quarry. This process keeps the natural texture on the face of the stones, providing an appealing contrast to the carefully cut edges.
- Ashlar Block in Course Masonry
Ashlar block in course masonry combines both ashlar and rubble masonry techniques. The front face of the wall has rough or hammered stone surfaces that form a pattern, while the back wall is built with rubble masonry. This creates a fascinating aesthetic contrast because the irregularity of the rubble-stone back is balanced by the prominent, ordered front face.
- Ashlar Chamfered Masonry
This kind of masonry follows the traditional ashlar masonry principles, with stone blocks cut into precise shapes. Yet, in this form of stone construction, the edges are bevelled or chamfered rather than sharp and straight. This means the edges are cut at an angle, resulting in a sloping look. This not only improves the structure’s visual attractiveness but also increases architectural durability because chamfered edges are less susceptible to harm from external sources over time.
You can also read more about plum concrete, another popular building material, including its benefits, preparation, and applications.
Conclusion
Stone masonry is an ancient construction technique that has been incorporated into modern architecture. It stands out due to its visual appeal and structural integrity. The method entails carefully selecting and using natural stones that are strong and free of flaws, as well as using mortar as a binding agent. Regardless of the building type, stone masonry remains a popular choice among architects and builders seeking both efficiency and elegance in their projects.